Warehouse Layout Improvement Using a Shared Storage Method for Reducing Material Handling Distance
Main Article Content
Abstract
Rapidly growing industries and advancing technologies bring new complexities to the manufacturing industry, including non-optimal warehouse layouts. PT. XYZ, a building material provider, faced challenges in its warehouse management and material handling processes. These challenges include disorganized product arrangement and improper product placement, resulting in low outbound efficiency. A good finished product warehouse layout can help the company avoid losses, reducing material handling costs by minimizing travel distance, and simplify warehouse utilities. The shared storage method is proposed to solve this problem, with the placement of goods based on the FIFO (First In First Out) principle, so that goods that are frequently in and out are placed near the exit. Based on previous research, the shared storage method has proven effective in improving space efficiency and reducing material handling distance. This study aims to propose a more effective placement of goods and maximize warehouse capacity. The results show that the total material handling distance can be reduced from 79,997.25 meters to 42,029 meters, with an increase in capacity from 2400 pallets to 2648 pallets.
Article Details
References
Fajri, A. (2021). Perancangan relokasi tata letak gudang dengan metode systematic layout planning pada PT MKM. Jurnal Teknik Industri: Jurnal Hasil Penelitian dan Karya Ilmiah dalam Bidang Teknik Industri, 7(1), 27. https://doi.org/10.24014/jti.v7i1.10533
Heizer, J., & Render, B. (2009). Operations management (9th ed.). Pearson Education.
Helmold, M. (2021). Supply chain management tools. Springer. https://doi.org/10.1007/978-3-030-77661-9_12
Irawan, R. D., Fitria, I. L., & Yuniar, S. S. (2022). Perancangan tata letak gudang produk jadi pada PT XYZ dengan menggunakan metode shared storage. Prosiding Diseminasi FTI Genap, 1–14.
Ledya, I., Herwanto, D., & Fadylla, A. R. (2023). Usulan rancangan layout gudang menggunakan metode shared storage pada PT XYZ. Jurnal Asiimetrik: Jurnal Ilmiah Rekayasa & Inovasi, 5(2), 211–220. https://doi.org/10.35814/asiimetrik.v5i2.4660
Noor, I. (2018). Peningkatan kapasitas gudang dengan redesign layout menggunakan metode shared storage. Jurnal JIEOM, 1(1), 1–18.
Nur, D., Firdasafitri, A., & Arief, Z. (2023). Re-layout gudang produk jadi sak semen dengan menggunakan metode share storage area Packer Tuban IV pada PT Semen Indonesia (Persero) Tbk. Jurnal Ilmiah Teknik dan Manajemen Industri, 3(1), 744–2023.
Perdana, S., Tiara, & Nugeroho, A. A. U. (2022). Perbaikan tata letak gudang dengan metode shared storage pada Distributor Mawar Super Laundry. Faktor Exacta, 15(4), 252–258. https://doi.org/10.30998/faktorexacta.v15i4.13125
SAP. (n.d.). SAP Business One 10.0. Retrieved June 5, 2024, from https://help.sap.com/docs/SAP_BUSINESS_ONE/68a2e87fb29941b5bf959a184d9c6727/ad4f233a7b864c7cbe2b57ad09246adb.html
Sidabutar, S. N., Kartika, S. A., & Ramadhan, E. (2023). Analisis perancangan ulang tata letak material pada gudang dengan menggunakan metode shared storage. Al Jazari: Jurnal Ilmiah Teknik Mesin, 8(1), 20–26. https://doi.org/10.31602/al-jazari.v8i1.10440
Ulum, A. A. (2022). Perancangan tata letak gudang menggunakan metode class based storage di PT Sukun Druck. Journal of Industrial Engineering and Technology, 2(2), 190–199. https://doi.org/10.24176/jointtech.v2i2.7592